Project area: 35,000 ㎡ Number of pallet storage locations: 15,344 At the customer′s Wuhan production base, this roughly 35,000 m² project builds a future-ready intelligent warehousing hub for finished air conditioners. Informed by production cycle, product structure, and expansion path analysis, Wayzim′s full-cycle solution integrates automated equipment and proprietary WMS, WCS, RCS, and 3DMS to enable process-integrated, data-driven, unmanned operations with global visualized control.
Outbound capacity
Number of pallet storage locations
Inbound and outbound efficiency of the pallet AS/RS
Air conditioners are large and come in various specifications, requiring high-capacity warehousing to support continuous production and sales during peak seasons.
Order surges during e-commerce promotions pose challenges to inbound/outbound speed, accuracy, and system stability.
Manual operations in special steps, such as standing and leak inspection, are prone to errors, lacking a fully traceable quality control system.
Based on an in-depth understanding of the customer's business scenarios and strategic goals, Wayzim designed and delivered a complete intelligent warehousing solution covering the full process of planning, integration, and operation & maintenance.
The system uses the stacker crane AS/RS as the key storage carrier, enabling high-density, high-efficiency pallet storage and retrieval. Flexible handling and goods-to-person picking in the warehouse are completed by a large-scale AMR cluster, significantly reducing manual labor intensity. A high-speed circular RGV system connects process nodes, including inbound, cross-docking, and outbound, creating an efficient conveying network. By using the 3DMS, the system enables global visualized monitoring, real-time dispatching, and intelligent decision support in the warehouse, forming a deeply integrated intelligent operational foundation between the physical warehousing and the digital systems.
The system uses high AS/RS over 20 meters to maximize vertical space usage, easily meeting demands for storing massive finished goods.
Through full-process automated collaboration of multiple equipment, including AMRs, RGVs, and stacker cranes, the peak processing capacity of the system reaches 90,000 pcs/day, greatly improving inbound/outbound efficiency and accuracy, and order response speed.
The 3DMS achieved panoramic operation visualization and intelligent scheduling. Automated leak inspection and full-process data traceability have enhanced quality consistency while building reliable product quality records.
Lights-out automated operation has reduced energy consumption and reliance on manpower. Flexible operation modes have enhanced adaptability to market fluctuations, and set a high-standard model for intelligent manufacturing logistics systems.
